Lab Direct-Steam-Injection Sterilizer
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Detailed Product Description
The EasyReal Lab Direct-Steam-Injection Sterilizer integrates advanced DSI technology, enabling precise steam control for instant heating of liquid products to the required temperature. With heating temperatures reaching up to 152°C, system pressure up to 10 bar, and flow rates ranging from 10 to 40 liters per hour, it ensures efficient sterilization while preserving nutritional content and flavor.
The unit features a vacuum cooling module for rapid cooling to keep product quality. Its inbuilt CIP cleaning function simplifies maintenance. The modular structure allows users to optionally include the DSI function in the thermal treatment system- Pilot UHT Plant, and the DSI module’s mobility makes it suitable for diverse pilot-scale projects.
Equipped with a full touchscreen control panel, the system provides real-time monitoring of temperature, pressure, and flow rates, ensuring stable quality for every batch. The equipment is especially ideal for the production and development of liquid products like dairy, plant-based products, juices, functional drinks, beverages, etc.
Process Capabilities
● Steam Heating: Quickly heats liquid products to the required temperature using direct steam injection.
● Ultra-High-Temperature Sterilization: Kills microorganisms efficiently by heating up to 152°C.
● Cooling: Rapidly lowers temperature using cooling modules to retain flavor and nutrition.
● Automated Control: Real-time monitoring of temperature, pressure, and flow ensures consistent product quality.
● Flow Control: Precise flow management ensures production consistency.
● Pipeline Cleaning (CIP): Supports automatic cleaning, and maintaining hygienic production environments.
● Pressure Adjustment: Regulates steam and liquid pipeline pressures for smooth operation.
● Thermal Treatment: Guarantees consistent sterilization results for every batch.
● Mixing: Even heating prevents localized overheating.
● Continuous Monitoring: Ensures process safety and efficiency through real-time checks on temperature, pressure, and flow.
Key Features
● Efficient Sterilization: Rapid heating and effective sterilization ensure microbial safety of liquid products.
● User-Friendly: Simple operation with intelligent control systems, real-time monitoring of all key parameters.
● Easy Maintenance: Built-in CIP simplifies cleaning and maintenance.
● Modular Design: Flexible scalability to meet varying production needs.
● Energy Efficiency: Reduces energy consumption and production costs.
● Fast Response Time: Quick heating and cooling processes retain flavor and nutrition.
● High Flexibility: Suitable for a wide range of liquid products.
● Broad Adaptability: Supports both large-scale production and laboratory research.
● Compliance with Food Safety Standards: Adheres to international food processing standards for product safety.
● Customizable: Configurable to meet specific customer requirements.
Target Users
Dairy Producers: Milk, yogurt, cream, and other dairy product manufacturers.
Beverage Manufacturers: Companies requiring efficient and stable production of various beverages.
Ingredient and Condiment Companies: Suppliers of liquid ingredients, seasonings, and concentrates.
Food Research Institutions: Universities and research laboratories focused on food processing studies.
Industry Experts: Professionals involved in food production, processing, and technical improvement.
Installation and Connectivity
The Modular Direct Steam Injection UHT HTST System Unit is designed for seamless integration with existing production lines. It includes steam interfaces, cooling pipelines, and automated control systems with standardized interfaces to ensure smooth installation.
Shipping Specifications
Requirements
Steam Supply: A stable steam source with pressures typically ranging from 6-8 bar.
Power Supply: Stable electricity supply (3-phase voltage).
Cooling System: Requires an external cooling system.
Installation Space: Sufficient space for module installation and pipeline connections.
Operators: Recommended technical knowledge for personnel to ensure proper equipment operation.