Lab Aseptic Filling Cabinet
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Product Detailed Description
The Lab Aseptic Filling Machine is tailored for the aseptic filling of sensitive products, maintaining a controlled environment to facilitate sterile operations. Ideal for testing new formulations, optimizing processes, and trial production, this equipment features a vertical laminar airflow system that ensures an ISO Class 5 (Class 100) sterile environment. The inclusion of ozone generators and UV lamps enhances sterility, effectively preventing external contamination.
The unit facilitates the transfer of sterile liquids from a UHT system using a pneumatic three-way valve controlled via foot pedal. Operators can use pre-sterilized containers for filling, minimizing contamination risks. It supports both SIP and CIP processes for seamless cleaning and sterilization. Operators can quickly familiarize themselves with the machine to produce aseptic samples with ease, simulating industrial production processes.
Compatible Products
Sterile Juices and Drinks: Fruit juices, dairy-based beverages, plant-based drinks, sports drinks, RTD tea/coffee, and flavored water.
Nutritional and Specialty Products: Infant formulas, nutritional beverages, milkshakes, soups, and sauces.
Supported Filling Applications
Aseptic Filling: For sterile product lines.
Specialized Filling Options: Hot filling, carbonated and non-carbonated drinks, vacuum filling, and extended shelf-life products.
Container Sealing and Gas-Filling: Optional nitrogen or CO2 purging for shelf-life extension.
Key Features
Advanced Sterility:
Isolated filling chamber with Class 100 airflow.
Integrated UV and ozone sterilization options.
Ease of Use:
Foot-pedal-controlled valve for precise, hands-free filling.
Intuitive setup for diverse container types, including bottles, cartons, and pouches.
Flexibility:
Adjustable filling speed and volume to accommodate different batch sizes.
Compact, modular design for lab and pilot plant integration.
Efficient Cleaning:
Full CIP/SIP capabilities for simplified maintenance.
Easy sample removal post-filling.
Installation Requirements
The aseptic filling Machine is designed for quick installation in labs or pilot-scale production environments. Setup involves:
Clean, dry space for the Machine.
Connections to power (220V or 380V), water, and compressed air.
Calibration for utilities to ensure optimal functionality.
Connection Methods
Electrical: 220V or 380V standard outlets.
Water Supply: For cleaning and sterilization.
Compressed Air: For container handling and pressurization.
Data Monitoring (optional): Integration with control systems.
Shipping Specifications
Dimensions: [Specify size here]
Weight: [Specify weight here]
Packaging: Durable wooden crate for secure transport.
Transport Options: Sea, air, or land freight as needed.
Delivery Time: Typically 4–6 weeks, subject to order volume.
User Requirements
Sufficient space for operation and maintenance.
Reliable power, water, and compressed air connections.
Routine cleaning and inspection for long-term performance.
Careful handling during transportation to avoid damage.
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