EasyReal & Gynar Group Successful UHT Pilot Plant

Feb 27, 2025 | Almaty, Kazakhstan — Shanghai EasyReal Machinery Co., Ltd. is proud to announce the successful installation, commissioning, and final acceptance of a customized Pilot UHT/HTST Dairy Plant for Gynar Group, a leading innovator in Central Asia’s dairy and functional beverage industry. This project highlights EasyReal’s ability to deliver modular, high-precision R&D solutions aligned with global food safety and sustainability standards.

Project Overview

The tailor-made R&D system replicates industrial-scale processes at a compact capacity of 20L/h, allowing Gynar Group to:

• Accelerate product development

• Optimize formulations

• Validate scale-up feasibility for commercial production

Core system components include:

• Sample Mixing & Fermentation Unit: Enables accurate blending, fermentation control, and compatibility with probiotic/prebiotic formulas

• Pilot Tubular UHT/HTST Sterilizer: Reaches up to 152°C with ±0.3°C precision, ideal for milk pasteurization and shelf-life extension

• Inline High-Pressure Homogenizer: Enhances texture and stability in protein drinks and dairy applications

• Aseptic Filling Cabinet: Maintains strict biological safety, enabling contamination-free trials

• Ancillary Systems: Includes oil-free air compressor, ice water generator, and automated CIP unit

Technical Highlights & Client Benefits

The modular Pilot Plant supports diverse applications—from dairy cultures to plant-based beverages—with a focus on:

• Real-Time Data Monitoring: Digital control interface with live readouts and USB data logging; compliant with HACCP and certification standards

• Low Hold-Up Volume: Operates with a minimum 3L batch size, reducing raw material waste by up to 40%

• Rapid Startup & Cleaning: Achieves steady-state quickly and includes automatic CIP/SIP for post-run sanitation

Strategic Value

This installation empowers Gynar Group to bridge the gap between laboratory research and full-scale production, reducing R&D timelines by 50–60%.

“EasyReal’s pilot solution enables us to prototype next-generation functional beverages while meeting the highest quality standards,” said Mr. Rustam Mamirov, CEO of Gynar Group. “Its scalability ensures seamless transition to commercial manufacturing, reinforcing our focus on food safety, innovation, and sustainability.”

About Shanghai EasyReal Machinery Co., Ltd.

Shanghai EasyReal is a leading supplier of advanced processing systems for the global food and beverage industry. Known for its 20LPH/100LPH UHT/HTST Pilot Plants, the company provides FDA/CE-compliant, flexible, and precise solutions tailored to food R&D, dairy processing, and lab-scale prototyping.

Contact Us
Jet Ma | Global Marketing Director
📞 WhatsApp: +86 15711642028
✉️ Email: jet_ma@easyreal.cn

Empowering Innovation. Enabling Growth.