Pilot Plant for Dairy and Juice R&D
description1
description2
Product Introduction
Our pilot plant equipment for dairy and juice processing offers a comprehensive solution for prototyping, testing, and optimizing dairy and juice products. It is ideal for simulating production lines, testing new formulations, and scaling up from laboratory to industrial production. The equipment precisely controls variables such as temperature, pressure, and flow to deliver accurate results for product development.
Our integrated production line equipment for dairy and juice offers high flexibility in processing various raw materials, meeting different production needs. It combines advanced technology with high automation levels, ensuring efficient handling of dairy and juice products within one production platform to maximize productivity and product quality. The trial line provides comprehensive information on new technologies and applications, helping to reduce production risk.
Flexible Process Switching: The intelligent control system enables rapid switching of production processes, supporting efficient production of dairy products (such as milk, yogurt, cheese) and juices (like orange juice, apple juice, and mixed juices). Processes such as pasteurization, UHT sterilization, and cold press technology can be seamlessly operated on the same production line, ensuring optimal product quality across different treatment methods.
Efficient Raw Material Handling System: The production line features an advanced raw material pre-treatment system, including automatic cleaning, sorting, crushing, and pressing. Whether handling milk, fruit and vegetable materials, or various milk and juice concentrates, it ensures efficient and safe processing.
Intelligent Sterilization and Homogenization System: Integrated with pasteurization and UHT sterilization, the system supports various liquid products. High-pressure homogenization ensures stability and smooth texture while preserving nutritional value.
Multi-functional Filtration and Separation Technology: Precision filtration effectively removes impurities and suspended solids, ensuring clarity and taste. For dairy products, precise separation processes maintain ideal cream and milk ratios.
Fully Automated Packaging Solutions: We offer various packaging options (bottles, pouches, cartons) to meet different capacity requirements, ensuring aseptic processing during packaging to extend shelf life.
Product Tags
Developable Products
Dairy Beverages (milk, yogurt, cream)
Juices (orange juice, apple juice, mango juice)
Milkshakes
Dairy-based Sauces and Condiments
Plant-based Milk (almond, oat)
Concentrated Juices
Flavored Water
Functional Beverages (probiotics, fortified drinks)
Ice Cream Mixes
Nutritional Supplements
Process Capabilities
Pasteurization
Homogenization
Evaporation
Concentration
Mixing and Blending
Filtration
Sterilization
Emulsification
Carbonation
Aseptic Packaging
Key Features
● Dairy Processing Equipment: Covers complete processes from raw material handling to pasteurization and packaging, suitable for producing various dairy products such as milk, yogurt, and cheese. Provides high efficiency, hygiene, and stable production for both small-scale and large-scale operations.
● Juice Processing Equipment: Features advanced technology for washing, crushing, filtration, sterilization, and packaging. Compact design and easy operation provide seamless, efficient solutions for juice production, ensuring optimal taste and quality.
● Innovative Technology: Proprietary technology with over 40 patents ensures exceptional performance to meet various scales and types of dairy and juice production needs.
● High Efficiency and Energy Savings: Latest energy-saving technology increases productivity while reducing energy consumption, lowering operational costs.
● Strict Quality Control: Each unit undergoes stringent testing to meet international standards, ensuring stability and longevity even in high-intensity work environments.
● Customized Solutions: Tailored equipment and production lines based on client requirements to suit various scales and production processes.
Who Uses It
Dairy Manufacturers
Juice and Beverage Producers
Food and Beverage R&D Institutions
Universities and Educational Institutions
Ingredient Suppliers
Product Developers
Installation and Connection
Floor or Skid-Mounted Installation
Standard electrical and water supply connections required
Optional integration with existing production lines
Easy-to-follow installation guide provided
Connection Options
Electrical Supply (Standard 220V or 380V)
Water and Drainage Connections
Compressed Air (if pneumatic components are present)
Data and Communication Ports for System Integration
Shipping Specifications
Delivered via freight or specialized transport company
Dimensions and weight vary by configuration
Large equipment may require forklifts or cranes for unloading
Special packaging for delicate components
Requirements
Installation space must meet floor strength requirements
Connection to electricity, water supply, and compressed air
Installation and operation must be performed by trained personnel
Proper maintenance environment necessary for optimal performance.