Pilot-Scale All-in-One Carbonator-Filler
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Detailed Product Description
The Lab Carbonator-Filler system is developed for laboratory and small-scale production, combining carbonation and filling capabilities suitable for a variety of beverage research and small-batch production.
Applications: Ideal for carbonated soft drinks, fruit juices, mineral water, sparkling tea, energy drinks, etc., focusing on beverage development, laboratory small-batch production, and market testing phases.
Carbon Dioxide Control: Equipped with an automatic pressure control system, it accurately regulates the CO₂ injection volume and pressure, ensuring even and stable bubble distribution, optimal for foam drinks production, thus enhancing the taste and quality of the beverages.
Liquid Flow Regulation: Features a precise flow control system that can be adjusted according to different formulas and requirements, ensuring filling precision and consistency throughout the process.
Temperature Control System: Incorporates a cooling system with temperature control accuracy of ±0.1°C, efficiently managing liquid temperature to optimize CO₂ dissolution, reduce gas loss, and maintain product quality.
Filling Precision: The rapid filling system can produce up to 60L/hour, with a maximum CO₂ content of up to 11g/L, meeting the needs of efficient small-scale production and R&D.
Multifunctional Sealing Design: Supports various sealing methods suitable for different container types such as bottles and cans, enhancing production line flexibility.
Automatic Cleaning: Comes with an automated cleaning program ensuring equipment hygiene, enabling seamless switching between different filling modes for quick response to varying formulas and production needs.
Compact Design: The compact structure is suitable for laboratory and small-scale production settings, saving space and reducing production costs.
Processes Handled
● Carbonation Treatment: Dissolving CO₂ gas into liquids to form bubbles.
● Filling: Dispensing carbonated beverages into containers without air leaks.
● Pressure Control: Precise regulation of gas injection pressure for stable bubbles.
● Liquid Flow Regulation: Adjusting liquid flow based on demand for precise filling.
● Automation Control: Fully automated operation system enhancing production efficiency.
● Temperature Control: Managing liquid temperature to optimize CO₂ solubility.
● Cleaning and Sterilization: Cleaning internal surfaces and pipes to ensure hygiene.
● Gas Monitoring: Real-time monitoring of CO₂ concentration and dissolution.
● Product Filling: Ensuring sealing integrity and contamination-free filling.
● Safety Monitoring: Real-time monitoring for operational safety assurance.
Main Features
● Combines carbonation and filling functions to save space and cost.
● Precise CO₂ injection control ensuring stable bubbles.
● Automated operation reducing manual intervention and improving efficiency.
● High-efficiency gas dissolution system enhancing carbonated beverage quality.
● Compact design suitable for laboratory and small-scale production.
● Easy operation with quick adjustment for various beverage production parameters.
● Adjustable pressure and temperature control for different beverage needs.
● Efficient cleaning and sterilization system ensuring equipment hygiene.
● Real-time monitoring system ensuring a safe and reliable production process.
● Suitable for various container types, including bottles and cans.
Users
Beverage Manufacturers: Companies developing and producing carbonated drinks.
Food and Beverage R&D Institutions: Conducting experiments and tests for new products.
Universities and Food Research Laboratories: For beverage technology research.
Small-Scale Beverage Producers: For small-batch production and market testing.
Medium-Sized Beverage Producers: Quick transitions and small-scale production.
Food Processing Experts: For optimizing beverage formulation and carbonation techniques.
Installation and Connection
The Lab Carbonator-Filler features a modular design with standardized connections, making integration with existing production lines or laboratory setups straightforward. The equipment includes liquid input pipelines, CO₂ gas input interfaces, and a control panel. Installation can be done following the operation manual, with comprehensive guidance and technical support provided to ensure a smooth setup process.
Shipping Specifications
The equipment uses modular packaging to ensure safety and convenience during transportation. All components undergo shockproof treatment and can be transported by various means, including truck and container transport. Equipment dimensions vary based on specific configurations, and custom shipping options are available as needed.
Requirements
Adequate CO₂ gas supply system with operational pressure requirements.
Installation site with sufficient power supply (380V or higher).
Stable liquid supply system and accurate temperature control system.
Clean water source and cooling system to support equipment operation.
Trained operators with basic equipment operation knowledge.
Sufficient space for equipment installation and debugging.