Pilot-Scale Multi-Effect Falling-Film Evaporation
description1
description2
Detailed Product Description
The evaporator integrates multi-effect technology with a series of evaporating units operating under varying pressures to maximize heat recovery. Falling film technology enables the formation of thin liquid films inside the evaporator tubes, enhancing heat exchange efficiency and reducing evaporation time, thus preserving the quality of heat-sensitive materials. Equipped with a precise control system, the equipment monitors temperature, pressure, and flow rate in real-time to ensure stable and reliable operation during every trial.
The design reflects Italian engineering excellence, complies with European standards, and is tailored for mid-scale production, R&D, and small-scale manufacturing. It is particularly suitable for handling thermosensitive fluids, providing gentle heat treatment to maintain optimal product quality. Its capability to efficiently evaporate and recover steam makes it a perfect choice for low-viscosity, heat-sensitive materials.
Process Capabilities
Concentration: Reducing water content to form concentrates.
Evaporation: Vaporizing volatile solvents.
Heat-sensitive material processing: Concentrating products like juice and dairy while preserving quality.
Solvent recovery: Efficiently reclaiming solvents in chemical processes.
Purification: Removing impurities and concentrating target compounds.
Pre-concentration: Initial concentration for further processing.
Essential oil extraction: Concentrating plant-based essential oils.
Herbal extract processing: Handling and concentrating herbal liquids.
Liquid flavor concentrate production: Creating rich liquid flavor profiles.
Seawater desalination: Small-scale desalination experiments in labs.
Key Features
● Energy Efficiency: Multi-effect design recycles heat, minimizing energy consumption.
● Advanced Evaporation: Falling film technology accelerates heat transfer and reduces processing time.
● Heat-Sensitive Compatibility: Gentle processing prevents quality degradation.
● Compact Design: Space-efficient and suitable for laboratory and pilot-scale environments.
● Precise Control: Integrated system ensures stability via real-time monitoring of key parameters.
● Modular Structure: Expandable design for scaling up from lab to small production settings.
● Cost-Effective: Reduced operating costs through high energy efficiency.
● Versatility: Processes a variety of liquids across food, pharma, and chemical sectors.
● Automation: User-friendly interface with automated controls minimizes manual input.
● Durability: High-quality materials ensure robust performance and longevity.
Developable Products
Fruit juice concentrates
Dairy products (milk, cream, whey)
Beverage syrups
Plant-based milks (almond, soy)
Essential oils
Pharmaceuticals (extracts, liquid formulas)
Nutritional supplements
Chemical concentrates (solvents)
Liquid fertilizers
Cosmetic extracts and concentrates
Installation and Connection
The system features a modular design with standard interfaces for seamless integration into existing laboratory or small-scale production setups. It includes components like liquid input pipelines, control panels, and heat exchanger units, making installation straightforward with the provided user manual.
Target Users
Beverage Producers: Concentration of juice, syrups, etc.
Dairy Manufacturers: Production of concentrated milk, cream, and whey.
Pharmaceutical Companies: Liquid medicines and extracts processing.
Chemical Manufacturers: Solvent recovery and chemical concentration.
Cosmetic Producers: Botanical and herbal extract processing.
R&D Facilities: Experimentation with novel liquids and processes.
Shipping Specifications
Dimensions: [Insert specific dimensions]
Weight: [Insert specific weight]
Packaging: Sturdy wooden crate to ensure safe transport.
Delivery: Options include truck or container shipping based on destination.
Requirements
Power Supply: Typically 380V or higher.
Cooling Water: Required for the system's heat exchanger.
Installation Space: Sufficient area for device setup and operation.
Operator Training: Personnel should undergo basic training for device operation and maintenance.
Maintenance: Regular cleaning and servicing to ensure optimal performance.
Environment: Recommended operation in controlled temperature environments for best results.